Burnham 8H Series Instruções de Operação

Consulte online ou descarregue Instruções de Operação para Aquecedores e fervedores de água Burnham 8H Series. Burnham 8H Series Operating instructions [en] Manual do Utilizador

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81416021R3-6/10
DNAGNITAREPO,NOITALLATSNI
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SEIRES 8H
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Price - $5.00
Commercial Boilers
www.burnhamcommercialcastiron.com
3050579
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Resumo do Conteúdo

Página 1 - SEIRES 8H

181416021R3-6/10DNAGNITAREPO,NOITALLATSNIROFSNOITCURTSNIECIVRESSEIRES 8HRELIOBDERIF-SAG,reliobnonoitamrofnignikeesnehW.rotcartnocgnitaehruoyllac,relio

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10F. Move boiler to permanent location by sliding or walking. Do not drop. For Packaged Boiler, proceed to Paragraph L.G. Conrm that one (1

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11Figure 6: Flame Roll-out Switch InstallationFigure 7: Burner/Burner Access Panel Installation

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12M. Attach Flame Roll-out Switch to Burner Access Panel. See Figure 6. Flame Roll-out Switch and hardware are located in Combination Boiler Parts a

Página 5 - Table 1: Dimensional Data

13Figure 8: Jacket Assembly

Página 6 - I. Pre-Installation

14Figure 9: EP/OP Control Installation

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15III. Gas Control System Assembly (Knockdown Boilers)A. 24V Standing Pilot Control System Install Gas Control System. All components are located

Página 8 - II. Boiler Assembly

16F. EP-CSD-1 Control System Install Gas Control System. All components are located in Combination Boiler Parts and Control Carton.1. Install Gas

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17Figure 10: Schematic Gas Piping, 24V Standing Pilot, 806H & 807H

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18Figure 11: Main Gas Piping, Intermittent Ignition (EI)

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19Figure 12: Schematic Pilot Piping (Honeywell EI), USA

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2IMPORTANT INFORMATION - READ CAREFULLY NOTE: The equipment must be installed in accordance with those installation regulations enforced in the a

Página 13 - Figure 8: Jacket Assembly

20Figure 13: Schematic Pilot Piping (Honeywell EI)Canada: Natural Gas, 805H - 810H; LP Gas, 806H - 807H

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21Figure 14: Schematic Gas Piping, OP Control System, 806H - 810H

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22Figure 15: Schematic Gas Piping, OP-CSD-1 Control System, 808H - 810H

Página 16 - F. EP-CSD-1 Control System

23Figure 16: Schematic Gas Piping, EP Control System (Natural Gas Only), 806H - 810H

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24Figure 17: Schematic Gas Piping, EP-CSD-1 Control System, 808H - 810H

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25IV. Water Trim and PipingA. Design and install boiler and system piping to prevent oxygen contamination of boiler water and frequent water addition

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26D. Install Drain Valve in rear of Left End Section, Tapping “G”. See Figure 19. Components are located in Water Trim Carton.E. Install Temperatu

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272. If boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air, boiler piping must be equi

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28a. A boiler by-pass is recommended for any installation for improved system temperature balance, while serving to protect the boiler from sustained

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29V. Gas PipingWARNINGFailure to properly pipe gas supply to boiler may result in improper operation and damage to the boiler or structure. Al

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3WARNINGThis boiler requires regular maintenance and service to operate safely. Follow the instructions contained in this manual.Improper installatio

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30Length(Feet)0.3 Inch w.c. Pressure Drop 0.5 Inch w.c. Pressure Drop½ ¾ 1 1¼ ½ ¾ 1 1¼10 132 278 520 1,050 175 360 680 1,40020 92 190 350 730 120 250

Página 25 - IV. Water Trim and Piping

31A. Install vent system in accordance with local building codes; or local authority having jurisdiction; or National Fuel Gas Code, ANSI Z223.1/NFPA

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32E. Boiler Equipped With Vent Damper. See Figure 26.1. Open Vent Damper Carton and remove Installation Instructions. Read Installation Instruction

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33Figure 27: Typical Vent System9. Design vent system for sea level input.10. Provide adequate ventilation of Boiler Room. See Section I: Pre-Insta

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34VII. ElectricalWARNINGFailure to properly wire electrical connections to the boiler may result in serious physical harm.Electrical power may be from

Página 29 - V. Gas Piping

35E. Alliance SL™ Water Heater (if used). May be used with Intermittent Circulation only. Refer to Alliance SL™ Installation, Operating and Servic

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361. Standing Pilot (24) Sequence of Operationa. Normal Operationi. Thermostat or operating control calls for heat. Vent Damper (if used) opens.ii

Página 31 - VI. Venting

37Figure 29: Wiring Diagram, Standing Pilot (24V), USA and Canada, Continuous Circulation

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38Figure 30: Wiring Diagram, Standing Pilot (24V), USA and Canada, Intermittent Circulation

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392. Electronically Supervised Standing Pilot (OP) Sequence of Operationa. Normal Operationi. Thermostat or operating control calls for heat.ii. T

Página 34 - VII. Electrical

4Table of Contents I. Pre-Installation ...6 II. Boiler Assembly ...

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40Figure 31: Wiring Diagram, OP/OP-CSD-1 Ignition System, Continuous Circulation

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41Figure 32: Wiring Diagram, OP/OP-CSD-1 Ignition System, Intermittent Circulation

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424. Honeywell EI Sequence of Operationa. Normal Operationi. Thermostat or operating control calls for heat. Vent Damper (if used) opens.ii. Igni

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43Figure 33: Wiring Diagram, Honeywell EI, USA, Continuous Circulation

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44Figure 34: Wiring Diagram, Honeywell EI, USA, Intermittent Circulation

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45Figure 35: Wiring Diagram, Honeywell EI, Canada, Continuous Circulation

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46Figure 36: Wiring Diagram, Honeywell EI, Canada, Intermittent Circulation

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476. Electronically Supervised Intermittent Ignition (EP/EP-CSD-1) Sequence of Operationa. Normal Operationi. Thermostat or operating control ca

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48Figure 37: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Continuous Circulation

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49Figure 38: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Intermittent Circulation

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5Figure 1: Dimensional DataBoiler ModelDimensions (Inches)Recommended Chimney Size (Round) Water Content (Gallons)Approx. Shipping Weight (LB.)A B CD

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50Figure 39: McDonnell & Miller 750P-MT (120V) L.W.C.O. Wiring for Boilers with 24V Limit CircuitsFigure 40: McDonnell & Miller 750P-MT (120

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51Figure 41: Hydrolevel OEM - 170/550/650/750 (120V) L.W.C.O. Wiring for Boilers with 24V Limit CircuitsFigure 42: Hydrolevel OEM - 170/550/650/750

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52WARNINGCompletely read, understand and follow all instructions in this manual before attempting start-up.A. Safe operation and other perf

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53Figure 43: Lighting Instructions (24V Standing Pilot)

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54Figure 44: Operating Instructions (EI)

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55Figure 45: Lighting Instructions (OP)

Página 52 - VIII. System Start-Up

56Figure 46: Operating Instructions (EP)

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57BOILER OPERATING INSTRUCTIONS TO SHUT DOWN: 1. Close manual main shut-off valve(s) and pilot valve(s). 2. Turn off main electric

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58I. Check pilot burner ame and main burner ames through observation port.1. Check pilot ame. Refer to Table 11 for appropriate pilot detail.2.

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59CAUTIONAvoid operating this boiler in an environment where saw dust, loose insulation bers, dry wall dust, etc. are present. If boiler is op

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6I. Pre-InstallationWARNINGCarefully read all instructions before installing boiler. Failure to follow all instructions in proper order can cau

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60b. Increase input rate if less than 98% of rating plate input. Increase manifold gas pressure no more than 0.3 inch w.c. If measured input rate is

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61IX. ServiceWARNINGService on this boiler should be undertaken only by trained and skilled personnel from a qualied service agency. Inspections sho

Página 59 - L. Check Limit(s)

62Important Product Safety InformationRefractory Ceramic Fiber ProductWarning:The Repair Parts list designates parts that contain refractory ceramic f

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63F. Clean Combustion Chamber by vacuuming. Exercise care to avoid damaging Base Insulation. G. Install Burners by reversing procedures used to rem

Página 61 - IX. Service

64Yellow LED Flash CodeaIndicates Recommended Service ActionHeartbeat Normal Flame Signal N/A2 Weak Flame Signal - System will ope

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65Green LED Flash Code(X + Y)aIndicates Next System Action Recommended Service ActionOFF No “Call for Heat” N/A NoneFlash FastStartup - Flame sense ca

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66Honeywell EI Trouble Shooting Guide

Página 64 - Flash Code

67All Series 8H Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require assistance in locating a Burnham Di

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68Item No. Description Part No.Quantity805H 806H 807H 808H 809H 810H1. Heat Exchanger Assembly1 Complete (Less Flue Bafes)6171605 1 --- --- --- ---

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69Item No. Description Part No.Quantity805H 806H 807H 808H 809H 810H2. Canopy2A Canopy6111605 1 --- --- --- --- ---6111606 --- 1 --- --- --- ---61116

Página 67 - X. Repair Parts

7b. If result is less than 50 ft3 per 1,000 Btuh, space is considered a conned space.4. Determine building type. A building of unusually tight cons

Página 68 - 1. Heat Exchanger Assembly

70Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H3. Base Assembly3A Base End Panel 7181601 2 2 2 2 2 23B Base Channel Assembly61816

Página 69 - 2. Canopy

71Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H4. Manifold and Main Burners4A Main Burner 8231602 8 10 12 15 17 194BMain Burner w

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72Item No.Description Part No. Size Quantity5-1 Gas Train -- Standing Pilot (24V, OP) 24V: USA & Canada, 6 & 7

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73Item No.Description Part No. Quantity5-2 Gas Train -- Standing Pilot (OP-CSD-1) OP-CSD-1: USA Only, 8-10 Section, LP G

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74Item No.Description Part No. Size Quantity5-3 Gas Train -- Intermittent Ignition (EI) USA: 5 - 10 Section, Natural and

Página 73 - Description Part No. Quantity

75Item No.Description Part No. Size Quantity5-4 Gas Train -- Intermittent Ignition (EP) USA & Canada: 6 - 10 Section,

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76Item No.Description Part No. Quantity5-5 Gas Train -- Intermittent Ignition (EP-CSD-1) USA Only: 8 - 10 Section, Natur

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77Item No.Description Part No. Size Quantity5-6 Pilot Assembly and Piping -- Standing Pilot (24V)

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78Item No.Description Part No. Size Quantity5-7 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) USA

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79Item No.Description Part No. Size Quantity5-8 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) Canada

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8 II. Boiler AssemblyA. Remove Crate 1. Remove all fasteners at crate skid.2. Lift outside container and remove with all other inside protective sp

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80Item No.Description Part No. Size Quantity5-9 Pilot Assembly and Piping -- Standing Pilot (OP)

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81Item No.Description Part No. Size Quantity5-10 Pilot Assembly and Piping -- Standing Pilot (OP-CSD-1)

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82Item No.Description Part No. Size Quantity5-11 Pilot Assembly and Piping -- Intermittent Ignition (EP)

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83Item No.Description Part No. Size Quantity5-12 Pilot Assembly and Piping -- Intermittent Ignition (EP-CSD-1)

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85Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H6. Jacket6 Complete60416111 1 --- --- --- --- ---60416121 --- 1 --- --- --- ---604

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86Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H6. Jacket (Continued)6G Jacket Front Removable Panel7041605 1 --- --- --- --- ---

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87Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H7. Trim and Miscellaneous ControlsALimit, 140-220°F, HoneywellL4080D1218 (EI &

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88Item No.Description Part No.Quantity805H 806H 807H 808H 809H 810H8. Draft Hood and Automatic Vent Damper8A Draft Hood8111605 1 --- --- --- --- ---8

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89SERVICE RECORDDATE SERVICE PERFORMED

Página 89 - SERVICE RECORD

96. Lift boiler with pry bar. Remove wood blocks. Lower boiler.C. For Packaged Boiler only, proceed to Paragraph E.D. Test Section Assembly for le

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90SERVICE RECORDDATE SERVICE PERFORMED

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91SERVICE RECORDDATE SERVICE PERFORMED

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