Burnham V8 Series Manual do Utilizador

8 8142824R10.5-4/07As an ENERGY STAR® Partner, Burnham Hydronicsha

10Figure 2: Minimum Installation Clearances To Combustible Materials (Inches)A. INSPECT SHIPMENT carefully for any signs of damage.1. All equipmen

By this Warranty Statement the U.S. Boiler Co., Inc. of Lancaster,Pennsylvania i ssues limited warranties subject to the terms and conditionsstated

11C. PROVIDE COMBUSTION AND VENTILATION AIR. Local and National Codes may apply and should be referenced.GNINRAWnoitalitnevdnanoitsubmocetauqed

12SECTION II: KNOCKDOWN BOILER ASSEMBLYA. REMOVAL OF BARE BOILER FROM SKID1. Boiler is secured to skid with 4 bolts, 2 in front and 2 in re

13Figure 5: Boiler Tapping Locations and Usage (Knockdown Boilers Only)SGNIPPATFOESOPRUPgnippaTnoitacoLeziSTPNrelioBmaetSrelioBretaWretaeH-noNretaeH/w

14Figure 6: Knockdown Boiler Jacket AssemblyH. INSTALL TRIM. The following steam or water trim will be concealed or inaccessible after boiler jack

156. Install jacket top panel. (See Figure 6, Item 2F). Place jacket top panel on boiler and secure to front, rear and left side panels with #8 x ½

16ECITONekamroodgniwsrenrubgnirucesnehW.sedishtobnoyllauqeni-nwardsirooderusStep 3. Use a hand wrench to tighten door hardware and always start with

17 Disconnect the fl ared fi tting to the oil line and remove the aluminum thumb-nut from the nozzle line. Remove the combustion head assembly from

18L. INSTALL CARLIN ELITE EZ OIL BURNER. (See Figure 7).Follow instructions in Paragraph J, Steps 1 through 6.7. Inspect oil nozzle, electrodes a

19c. Initial Air Band Settingi. The nozzle size in GPH INPUT is printed directly on the air band. Loosen the locking screw, move the air band until

2IMPORTANT INFORMATION - READ CAREFULLY The following terms are used throughout this manual to bring attention to the presence of hazards of vario

20i. Remove the nozzle adapter (2) from the drawer assembly by loosening the screw (1).ii. Remove existing nozzle from nozzle adapter.iii. Insert t

21 Riello manometers and vacuum gauges do not require any adapters, and can be safely connected to the pump ports. An NPT x metric adapter must be u

22ECITONaniyrucremniatnocstimiLerusserPA404LoD.ebutdelaestonhsartehtnitimilecalp.efillufesustifodneehttasniatnoctahttimilagnicalpersitimilsihtfIod,ebu

23b. Thread 1½” NPT x 15” long nipple into the 1½" NPT x 90° elbow and tighten with a pipe wrench.c. Thread one of the circulator fl ange onto t

24Q. INSTALL TRIM AND CONTROLS WITH CARLIN ELITE EZ BURNER.Follow instructions in Paragraph N, Steps 1 through 7.Steam Boilers Only (see Figur

251. Remove (2) #6 x 1/2" lg. machine screws and J-box cover from junction box.2. Secure 2" x 4" junction box to jacket front panel w

26SECTION III: PACKAGED BOILER ASSEMBLYA. REMOVE CRATE.1. Remove all fasteners at crate skid.2. Lift outside container and remove all other in

27Figure 11B: Top View - Burner Swing Door Mounted to Cast Iron Block Assembly (Jacket Removed for Clarity)

28Step 4. From this position the door can be swung clear of the vertical circulator return piping to provide full access to the combustion chamber an

29E. INSPECT COMBUSTION CHAMBER TARGET WALL AND LINER, AND SWING DOOR GASKET.1. Open burner swing door using procedure previously outlined

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30 If the lower (minimum) input is desired, remove the nozzle which was factory installed. Locate the lower (minimum) fi ring rate nozzle that is sup

31 A. EVALUATE THE EXISTING WATER SYSTEM. Design a piping system and install boiler which will prevent oxygen contamination of boiler water and

32Figure 12: Recommended Piping for Combination Heating and Cooling (Refrigeration) System To perform a long term pressure test including the boiler

33Figure 13A: Recommended Water Piping for Circulator Zoned Heating System

34Figure 13B: Recommended Water Piping for Zone Valve Zoned Heating System - Supply Side Circulator

35Figure 13C: Recommended Water Piping for Zone Valve Zoned Heating System - Return Side Circulator

36SECTION V: STEAM BOILER PIPING AND TRIMA. EVALUATE THE EXISTING STEAM SYSTEM. The single most important factor in determining the expect

37Figure 14: V83 Thru V89 Recommended Boiler Piping For Gravity Return Steam BoilerECITONenilretaw,esionmetsysevissecxenitluseryamlaunamsihtnideificep

38SECTION VI: TANKLESS AND INDIRECT WATER HEATER PIPINGA. CONNECT TANKLESS HEATER PIPING as shown in Figure 15A. See Tables 2A and 2B f

39Figure 15A: Schematic Tankless Heater PipingTABLE 2A: TANKLESS HEATER DATA: Rear Mounted Heater on Steam and Water BoilersTABLE 2B: TANKLESS HEATE

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40Figure 15B: Alliance™ Water Heater Piping with V8 BoilerB. CONNECT ALLIANCE™ INDIRECT WATER HEATER PIPING as shown in Figure 15B.1. Refer to

41A. GENERAL VENTING GUIDELINES 1. Vent system installation must be in accordance with these instructions and applicable provisions of local build

42Figure 17: Proper and Improper Locations of Draft RegulatorFigure 16: Recommended Vent Pipe Arrangement and Chimney Requirements

43Figure 18: Optional Air Intake Piping Installation - Only Available with Beckett Burner2. After determining location, cut a hole in the wall to ac

44A. GENERAL1. Install wiring and electrically ground boiler in accordance with requirements of the authority having jurisdiction, or in absence of

45Figure 19: Wiring Diagram, Steam, Hydrolevel CG450 Probe LWCO for Beckett Burners BOILER SEQUENCE OF OPERATION WITH PROBE LWCOWhe

46Figure 19A: Wiring Diagram, Steam, Hydrolevel CG450 Probe LWCO for Carlin Burners

47Figure 19B: Wiring Diagram, Steam, Hydrolevel CG450 Probe LWCO for Riello Burners

48Figure 20: Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe LWCO for Beckett BurnersBOILER SEQUENCE OF OPERATION WITH PROBE LWCOWhe

49Figure 20A: Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe LWCO for Carlin Burners

5TABLE 1A: DIMENSIONAL DATA (SEE FIGURES 1A THRU 1D)TABLE 1B: RATING DATABoiler Boiler Model No.Model No.Dimensions Dimensions See Figures 1A - 1DS

50Figure 20B: Wiring Diagram, Steam, McDonnell & Miller PS-801 Probe LWCO for Riello Burners

51Figure 21: Wiring Diagram, Steam, McDonnell & Miller 67 Float LWCO for Beckett BurnersBOILER SEQUENCE OF OPERATION WITH FLOAT LWCOWhen th

52Figure 21A: Wiring Diagram, Steam, McDonnell & Miller 67 Float LWCO for Carlin Burners

53Figure 21B: Wiring Diagram, Steam, McDonnell & Miller 67 Float LWCO for Riello Burners

54Figure 22: Wiring Diagram, Water without Tankless Heater for Beckett BurnersBOILER SEQUENCE OF OPERATIONA call for heat by the thermostat energi

55Figure 22A: Wiring Diagram, Water without Tankless Heater for Carlin Burners

56Figure 22B: Wiring Diagram, Water without Tankless Heater for Riello Burners

57Figure 23A: Wiring Diagram, Water with Front Tankless Heater for Beckett BurnersBOILER SEQUENCE OF OPERATIONA call for heat by the thermostat en

58Figure 23B: Wiring Diagram, Water with Front Tankless Heater for Carlin Burners

59Figure 23C: Wiring Diagram, Water with Front Tankless Heater for Riello Burners

6Figure 1A: V82 thru V89 Water Boiler without Tankless Heater

60BOILER SEQUENCE OF OPERATIONA call for heat by the thermostat energizes the L8124C control which in turn energizes the primary control to turn on

61Figure 23D: Wiring Diagram, Water with Rear Tankless Heater for Carlin BurnersFigure 23E: Wiring Diagram, Water with Rear Tankless Heater for Carl

62Figure 23F: Wiring Diagram, Water with Rear Tankless Heater for Riello Burners

63Figure 24: Single Pipe Oil LineSECTION IX: OIL PIPINGA. GENERAL1. Use fl exible oil line(s) so the burner swing door can be opened without dis

64TABLE 3: TWO-STAGE UNITS (3450 RPM) - TWO PIPE SYSTEMSTABLE 4: SINGLE-STAGE UNITS (3450 RPM) - TWO PIPE SYST

65SECTION X: SYSTEM START-UPe. Open purge valve.f. Open shut-off valve in cold water supply piping located between the air scoop and expansion t

66Burners), hold for one (1) second and release to reset primary control.3. On STEAM BOILERS:a. With an L404A1354 - set cut-out pressure (MAIN sca

67b. Locate oil pressure adjusting screw and turn screw to obtain proper pump pressure, refer to Table 6 at rear of manual.c. To check the cutoff pr

68Figure 27A: "L1" and "V1" Head Electrode Positioning and Gun Setting (Beckett AFG)Figure 27B: "L1" and "V1"

69 Carlin Elite EZ Burnersa. Carlin EZ-1HP and EZ-2HP burners use a head positioning bar to fi x the head setting based on nozzle size. To adjust th

7Figure 1B: V83 thru V89 Water Boiler with Front Tankless Heater

70sehsalFsmhoniecnatsiseRlleCdaC1004nahtsseL2008nahtsseldna004nahteroM30061nahtsseldna008nahteroM40005nahtsseldna0061nahteroMFigure 29: Cad Cell Loca

71 • Perform cad cell resistance check as outlined in control feature. If resistance is below 1600 OHMS and burner runs beyond safety cut-

72AQUASTAT SWITCHING ACTION WITHIN L8148A CONTROLS The switching action in the L8148A control has one set-ting, the high limit. The switching rel

73Warning: This product contains refractory ceramic fi bers (RCF). RCF has been classifi ed as a possible human carcinogen. After this product is fi r

74SECTION XI: MAINTENANCE AND SERVICE INSTRUCTIONSA. MAINTENANCE OF LOW WATER CUT-OFF DEVICESGNINRAWffo-tucretawwolepyttaolfdnaeborPdnanoi

75 Operate the boiler with steam in the entire system for a few days allowing the condensate to return to the boiler. If the condensate can temporari

76testing with hydrion paper which is used in the same manner as litmus paper, except it gives specifi c readings. A color chart on the side of the sma

771. Spray inside surfaces with light lubricating or crankcase oil using gun with extended stem so as to reach all corners.2. With steam boilers, at

78SECTION XII: BOILER CLEANINGA. CLEAN THE FLUEWAYS (See Figure 30).1. Prior to cleaning boiler, lay a protective cloth or plastic over combusti

79Figure 30: Cleaning of Boiler FluewaysGNINRAWytreporpsuoireS.noitidnocdoogniyenmihcdevorppanaotdetcennocebtsumreliobehTforoiretniehT.yenmihcetauqeda

8Figure 1C: V83 thru V89 Water Boiler with Rear Tankless Heater

80A. COMBUSTION1. NOZZLES — Although the nozzle is a relatively inexpensive device, its function is critical to the successful operation of the oil b

81SECTION XIV: REPAIR PARTSAll V8 Series Boiler Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require

82Bare Boiler Assembly

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84Bare Boiler Assembly (Continued)

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86Jacket Assembly

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88V83 Thru V89 Steam Boilers - Trim and Controls

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9Figure 1D: V83 thru V89 Steam Boiler with or without Tankless Heater

90V82 Thru V89 Water Boilers - Trim and Controls

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92Beckett AFG Burner

93BECKETT OIL BURNER PART NOS. FOR V8 SERIES BOILERSNOTE: When ordering parts always give the serial and model numbers shown on the boiler and burner

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95CARLIN OIL BURNER PART NUMBERS FOR V8 SERIES BOILERS NOTE: When ordering parts always give the serial and model numbers shown on the bo

96Table 6: BURNER SPECIFICATIONSrelioBledoMgniriFetaRHPGGFAttekceBnilraColleiRsgnitteS2elzzoN3pmuPerusserPrenruBledoMsgnitteS2elzzoN3pmuPerusserPrenr

97XV. LOW WATER CUT OFF (LWCO)GNINRAW.)OCWL(ffOtuCretaWwoLtekramretfanallatsniotseriwyrotcaftucotTPMETTATONOD.ffOtuCretaWwoLrofdeifitnediyllacificeps

98SERVICE RECORDDATE SERVICE PERFORMED

99water boiler for its intended purposes and its maintenanceaccordance with U. S. Boiler Co., Inc. recommendations andhydronics industry standards. Th